ive columns and five layers of Automated Battery Cage System equipment for 125-Meter Poultry House
Technical Specification by Henan Sdeley Machinery Equipment Co., Ltd.
I. Core System Parameters
- House Dimensions: 125m (L) × 15m (W) × 5m (H)
- Cage Structure: Five-row five-tier automated stacking system
- Stocking Capacity: 76,800 birds per house
- Cage Group Configuration: 480 cage groups
- Stocking Density: 8 birds/cage
- cage size: 690*625
II. Subsystem Specifications & Technical Features
- Cage Group System
- Structure: All components constructed with Shougang 275g/m² hot-dip galvanized steel
- Support Columns: 2mm-thick legs formed by precision integral molding
- Design: 690mm tier height with top netting per layer for optimal ventilation and light penetration
- Cage Netting: Hot-dip galvanized wire with reinforced configuration:
- 5.0mm door wires and hinge wires
- 3.0mm floor support wires (9 wires/cage)
- Encryption on tiers 1-3 to prevent head protrusion
- Key Components:
• 0.8mm egg guard plates
• 1.0mm feed troughs
• Stainless steel fasteners (304/201 grade)
- Feeding System
- Feed Carts: 5 units with 70kg+ hoppers, 3mm galvanized frames, domestic premium reducers
- Distribution:
• High-precision feed levelers
• Feed return collectors to minimize waste
• Automatic cleaning brushes
• Hot-dip galvanized square rails - Infrastructure:
• 110mm PVC screw conveyor system
• 51.4m³ feed bin with integrated weighing
- Manure removal system
- Scrapers: Longitudinal manure removers with secondary cleaning mechanism
- Support System: 480 hot-dip galvanized support frames
- Conveyance:
• 7,500m² primary PP manure belts (1.2mm thickness)
• Transverse PVC conveyor (3.0mm thickness, 9m oblique section)
- Egg collection system
- Collection System: Centralized collectors with egg sorting and defective egg separation
- Transport: No-hole nylon egg belts with PP anti-aging clips
- Infrastructure: Custom central collection line to site dimensions
- Ventilation and cooling system
- Air Exchange: 40 air duct fans
- Climate Control:
• Fiberglass panels with foam insulation and adjustable deflectors
• 240m² 15cm cooling pads (imported cellulose, aluminum frame + rodent screens)
• 3× circulating pump systems - Airflow Management:
• 118× sidewall inlets (1200×330mm with rain hoods, 2m spacing)
• Manual + automatic control systems
- Drinking water system
- Main Lines: 22×22mm PVC square pipes with ABS fittings + booster pump
- Drinkers: Custom laying hen nipples (3/door,)
- Water Quality:
• FRP pressure regulators (25 units)
• D25 filters + Dosatron (France) medicators
• Terminal water level indicators - Monitoring: Pulse water meter at supply inlet
- Lighting System
- Main Lighting: IP-rated LED tubes (0-100% dimming capability)
- Control: Central control box with galvanized anti-rodent conduits
- Electrical control system
- Controller: Siemens PLC system with sensors (4× temp, 1× humidity, 1× pressure)
- Automation Features:
• IoT remote monitoring (mobile/PC)
• Triple-alarm protocols (audible/SMS/phone)
• Equipment interlock functions (feed carts/augers) - Safety Systems: Phase-failure protection, national standard cabling
- Supporting system
Conclusion
Sdeley’s integrated solution(Automated Battery Cage System) for 125m layer houses combines industrial-grade materials (275g/m² galvanized steel), intelligent automation (Siemens PLC/IoT), and biosecure design principles. The five-row five-tier configuration delivers high-density farming (76,800 birds/house) while ensuring animal welfare through optimized ventilation, precision environmental control, and specialized safety features.
